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Wockhardt

Refurbishment of Wockhardt UK's Compression Suites

Transforming Spaces: Merit Completes Turnkey Refurbishment of Wockhardt QC Laboratories

Merit served as the Principal Contractor for the turnkey Design and Build refurbishment of the Compression suites within the Wockhardt Building 4 and 5. This comprehensive project spanned 1,500sqm, transforming previously unclassified spaces into state-of-the-art QC and Analytical laboratories that meet stringent GMP standards.

The project entailed extensive re-modelling, which included the establishment of a new cleanroom area, ground works, civil engineering as well as mechanical and electrical services. Each element of the design was thoughtfully crafted to optimise workflow and ensure compliance with industry standards. Our team conducted meticulous validation efforts in collaboration with the client’s Quality Assurance team, developing a comprehensive validation programme to guarantee adherence to GMP requirements throughout the project lifecycle.

A significant aspect of our approach was the utilisation of advanced BIM modelling technology. This facilitated an options appraisal that clearly outlined how floor works would integrate seamlessly across multiple levels, enabling the client to visualise potential impacts on existing infrastructure.

To ensure the project was completed within the designated timeline, our dedicated procurement team prioritised critical path tasks, effectively managing material supply to mitigate any potential delays. By leveraging our trusted supply chain, we ensured that all necessary components were sourced efficiently. Notably, the cleanroom construction and mechanical installations were executed by qualified Merit personnel, thereby upholding high quality and consistency across all aspects of the project.

Completed within the original 38-week programme, the successful delivery of this project highlights Merit's expertise in managing complex refurbishment initiatives. This case study exemplifies our dedication to quality, efficiency and client satisfaction, reinforcing our reputation as a trusted partner in the design and build sector.

Client
Wockhardt
Location
Wrexham, UK
Sector
Life Sciences
Project
Wockhardt Laboratory Upgrades

Key Features

  • Project Scope: Transformation of 1,500sqm of previously unclassified space into state-of-the-art QC and analytical laboratories compliant with GMP standards.
  • Extensive Re-modelling: Included the creation of a new cleanroom area, civil engineering works, mechanical and electrical services and process systems.
  • Advanced 3D BIM modelling technology used for options appraisal, facilitating seamless integration of works across multiple floors.
  • Expert Execution: Cleanroom construction and mechanical installations performed by Merit personnel, ensuring high quality and consistency.
  • The project was completed on time due to careful weekly planning and monitoring.
  • Utilised in-house design and construction expertise for value engineering savings, including reusing existing controls, HVAC, steam systems and chillers.
  • Procured long lead time items at the project's onset.
  • Successfully integrated the client’s process equipment; pre-constructed the cleanroom and prioritised commissioning services for parallel validation.
  • Maintained focus and team involvement as key factors for the project's success.

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